Roof tile roll forming machine

Catalog Equipo de perfilado Líneas de producción de tejas metálicas

Líneas de producción de tejas metálicas

El grupo de empresas «Russana Engineering» fabrica líneas de producción de tejas metálicas que son fiables, prácticas y producen productos finales de alta calidad.
Usted es libre de elegir un tipo de mosaico moderno que necesita entre los siguientes: «Adamante», «Andalucia», «Banga», «Dune», «Country», «Panorama», «Camel 23» or traditional tile types: «Cascade», «Monterey/Super Monterey».

Si necesita un equipo de techado original, estamos listos para diseñar una línea de acuerdo con sus requisitos y sus dibujos.
Dependiendo del rendimiento y la funcionalidad de la línea para la producción de tejas metálicas, hay dos tipos disponibles: «Estándar», «Premium».

«STANDARD»

«PREMIUM»

El tipo «STANDART» de la línea está equipado con una sección de perfilado con dos motores eléctricos asíncronos, sistema de pulverización electrónica en zona de sello, guillotina activa que permite alcanzar la velocidad de producción 7-8 m / min, para producir baldosas metálicas con diferentes etapas alturas y longitud de onda del perfil.

Estas líneas con alta velocidad de producción (9-10 m / min) están bien equipadas con (servomotor como accionamiento, «prensa rápida», sistema de pulverización electrónico en zona de estampado, guillotina activa, dispositivo apilador de hojas) y permiten producir baldosas metálicas con diferentes alturas de los estampados (reajuste - 1 min.) y longitud de onda (se puede cambiar con el panel de control). Las secciones formadoras de rollos fabricadas en estaciones permiten realizar un ajuste rápido y conveniente de la distancia entre los rodillos de acuerdo con el espesor requerido de la chapa metálica.

La sección de laminado de cualquier tipo de la línea se ensambla de 18 o 21 stands de laminación (estaciones de laminación de perfilado) de acuerdo con el parámetro dado del espesor mínimo de metal.
Nuestra máquina de láminas para tejados tiene potentes servomotores integrados y reductores sincronizados para cada soporte de fábrica, prensas hidráulicas con una unidad de lubricación por pulverización integrada y una apiladora de paletas de accionamiento completo.
La línea podría extenderse con una unidad de embalaje que envuelva las pilas de producto final con envoltura de plástico.

DISTINCTIVE FEATURES

Variety of metal tile types.
For today, there are lots of metal tile types.
Company «Ruscana Engineering» is ready to offer you a standard metal tile types and develop and manufacture machine to produce original look metal tile in accordance with your sketch.

«Standard» and «Premium».
Company «Ruscana Engineering» offers 2 options «Standard» and «Premium» of configuration of the roof metal tile roll forming line.
The main difference between these two options is in it's production speed.
«Standard» line has production speed 7-8 m/min, while the «Premium» line has production speed 9-10 m/min.
Increased performance is achieved through the use of servomotor as a drive, "quick press" system and a pusher that helps in automatic mode to stack final product.

3D cut.
Company «Ruscana Engineering» offers an option «3D cut».
«3D cut» allows to make a figured cut along the contour of the metal tile.
Just look and compare metal tile with «3D cut» and with a straight cut on the example of metal tile «Monterey».
Metal tile with «3D cut» looks more aesthetically and attractive.

Consistent roll forming method.
Consistent roll forming method provides high-quality roll forming of raw materials from different suppliers.
Roll forming starts from the center, gradually spreading over the entire surface of the metal sheet, thereby relieving tension in the metal.
This method allows you roll form raw materials of different quality.

Automatic control system (ACS).
Automatic control system or ACS is based on hardware Omron (Japan) which meets reliable performance.
The company «Ruscana Engineering» has developed a very user-friendly interface with various controlled parameters, such as: feeding speed, quantity/length of products, production task and many other.
The system is also equipped with alarm and error indicators and support information as well as maintenance service information.

Quality components.
Quality electronic, hydraulic and pneumatic components of the leading industry suppliers: spherical, self-centering bearing units (Askubal, Germany); hydraulic and pneumatic components (Made in Italy); electronic components (Omron, Japan).

The shafts of the rolling mill are made of solid rolled steel and is being heat treated and polished, which makes it possible to achieve a high resistance to deflection and to minimize beating.

Volume hardening of profiling rollers, allows to increase their life in 50 times

Safety.
The rolling mill zone and drive mechanisms are covered with protective covers, which ensures safe working conditions and excludes direct entry of dust, moisture and foreign objects.

Competitive price.
The price of equipment is lower than European and North American manufacturers have for similar equipment.

Warranty and post warranty service.
We are ready to manufacture equipment according to the customer's individual order.

OPTIONS

Item	Description
For Decoiler
Hydraulic mandrel expansion	Provides reliable fixation of the coil on the shaft of the decoiler.The device operates from the button.
Coil car with motion drive	This device allows you to deliver and load coil onto decoiler and recoiler. It has a lifting capacity up to 7500 kg.
Motion set, rails from 4,5 m + 4 wheel supports	This option allows to add wheels to decoiler. Decoiler moves on the rails.
Decoiler with lifting capacity 10000 kg	Cantilevered decoiler with lifting capacity up to 10000 kg.
An additional payment for Decoiler with lifting capacity 10000 kg	Additional support block increases lifting capacity of the decoiler up to 10000 kg.
For active type guillotine
Additional payment for «Guillotine 3D cut»	3D cut. Company «Ruscana Engineering» offers an option «3D cut». «3D cut» allows to make a figured cut along the contour of the metal tile. Just look and compare metal tile with «3D cut» and with a straight cut on the example of metal tile «Monterey». Metal tile with «3D cut» looks more aesthetically and attractive.
Sheet pusher with pneumatic drive (integrated into receiving table)	This module helps in automatic mode to stack final product.
Protective sliding shutters	Protective sliding shutters ensures safe working conditions and excludes direct entry of dust, moisture and foreign objects.
Emergency stop cable around the perimeter of the roll forming sectio	Is intendant for emergency stop of roll forming section.

Monterey/Super Monterey

Panorama